Measures to prevent the polyester filter cartridge from sticking to the bag

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The polyester filter cartridge basically prevents the flue gas with high moisture and low temperature from entering the bag filter. This abnormal condition often occurs in:

(1) The kiln stage of the newly built cement production line (or after maintenance). At this time, there is a lot of water in the refractory bricks or castables of the rotary kiln, NSP system, and the dew point of the flue gas is very high, and the bag filter is a cold equipment. Easy lay bag. In order to prevent this from happening, the ignition chimney at the top of the preheater must be used for exhaust in the drying kiln stage;

(2) When the moisture content of raw materials is extremely high in the combined operation of kiln and mill (raw mill). In this case, the first is to intentionally increase the outlet temperature of the preheater (such as increasing the main exhaust air and increasing the operating temperature of the decomposition furnace. But beware of the occurrence of skin blockage of the preheater), and the second is to reduce the water spray of the humidification tower. Therefore, the flue gas temperature of the bag filter is always 20~30℃ higher than the dew point.

(3) During the ignition and start-up stage of the production line, the flue gas temperature is low, and an ignition chimney should also be used;

(4) Doing a good job in thermal insulation and plugging of the bag filter is also a necessary measure to prevent local condensation.

3. Treatment of the accident of pasting the polyester filter cartridge:

Once the bag-type dust collector paste bag accident occurs, it is very troublesome to deal with, but it still has to be tried. Based on our long-term practical experience, the following measures can be taken:

(1) The first step is to increase the operating temperature and strengthen the drying strength of the filter bag of the bag filter (pay attention to preventing over-temperature);

(2) Increase the compressed air pressure, and at the same time adjust the time interval between short pulse valves, between chambers and cycle cycles on the PLC, and increase the intensity and frequency of blowing and cleaning with double poles, and so on for 5 to 7 days. Gradually clean up the dust accumulated on the filter bag, so that the resistance returns to the normal state. When conditions permit, it is best to carry out this high-intensity cleaning when the discharge machine is stopped. This method is effective for mild to moderate paste bag treatment.

(3) For particularly serious pasting bags, those who have taken the above two measures are still ineffective, and can only be solved by replacing the filter bags.

polyester filter cartridge https://www.kaisenfilter.com/Polyester-Filter-Cartridge

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